Safety Tips: Welding Fuel Tanks

Safety Tips: Welding Fuel Tanks

The process of welding gas or diesel tanks can be extremely dangerous.  There is the possibility of igniting fuel vapors, and if the welder is using the welding process of MIG or TIG inside a fuel storage tank, they are in danger of suffocating from fumes if argon gas is used.  This not only poses a threat to the welder but to anyone who tries to rescue the welder from the interior of the fuel tank.

Develop, implement, and enforce procedures for welding on fuel tanks.

Before any welding is done on a fuel tank, it should be drained, cleaned, and tested to ensure that it is free of any flammable fuel or vapors. When possible, replace the fuel tank rather than repair it. Welding on fuel tanks should only be done in specialized shops with certified welders. If nitrogen or argon is used for purging of tanks, constant testing must take place before and during the welding process. If a fuel tank requires welding while mounted on a vehicle, the following procedures or a similar one should be used:

  • Disconnect the battery and remove or turn off ignition sources before draining the tank.
  • Drain tanks only in well-ventilated areas, preferably outdoors.
  • Drain the fuel into containers that are approved for use with flammable liquids.
  • Do not drain gasoline or diesel tanks over or near inspection pits.
  • Use approved siphoning equipment to remove fuel. Do not use a hose.
  • If the fuel tank is removed from the vehicle, or if welding will be carried out near the fuel lines, ensure that the lines are drained and the vapors are purged from the lines before the welding activities are started.
  • Thoroughly clean the surface on which the tank is mounted.
  • Ventilate, purge, clean, and re-test before welding any area or space where a harmful atmosphere may exist.
  • Filling the tank with water to within inches of the welding area can provide an extra measure of safety.

In addition, purge bladders and purge monitors are available to make welding on fuel tanks safer.

Establish and maintain an IIPP in language(s) employees can comprehend.

Having a documented safety program and an Injury and Illness Prevention Program (IIPP) has proven to be an effective method of ensuring all employees receive the necessary safety information needed to do their jobs. An effective IIPP should contain the following:

  • The name of a person or persons with authority and responsibility for implementing the IIPP.
  • A system for ensuring that employees comply with safe and health work practices.
  • A system for communicating with employees in a form readily understandable by all affected employees on matters relating to occupational safety and health, including provisions designed to encourage employees to inform the employer of hazards at the worksite without fear of reprisal.
  • Procedures for identifying and evaluating workplace hazards, including scheduled periodic inspections to identify unsafe conditions and work practices.
  • Procedures to investigate occupational injury or occupational illness.
  • Methods and/or procedures for correcting unsafe or unhealthy conditions, work practices, and work procedures in a timely manner based on the severity of the hazard.
  • Training and instruction.

Employers with fewer than ten employees can communicate and instruct employees orally in general safe work practices with specific instructions with respect to hazards unique to the employees' job assignments. 

Establish and maintain training and testing programs that verify and document an employee's achievement of skills.

The purpose behind a documented training and testing program is to ensure all employees receive the same safety information and that their achievement of skills is verified before proceeding with any given task. A training and testing program should be given:

  • To all new employees;
  • To all employees given new job assignments for which training has not previously been received;
  • Whenever new substances, processes, procedures, or equipment are introduced to the workplace and represent a new hazard;
  • Whenever the employer is made aware of a new or previously unrecognized hazard; and
  • For supervisors to familiarize themselves with the safety and health hazards to which employees under their immediate direction and control may be exposed

Source: https://www.cdph.ca.gov/

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    {
        "pageID": null,
        "pageTitle": "When Can Employers Test Workers for Drugs or Alcohol?",
        "pageSlug": "when-can-employers-test-workers-for-drugs-or-alcohol",
        "headline": "When Can Employers Test Workers for Drugs or Alcohol?",
        "isRoot": "1",
        "pageCont": "  

When Can Employers Test Workers for Drugs or Alcohol?

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\r\n Employers are responsible for keeping the workplace safe for everyone, including employees, contractors, and visitors. Part of this responsibility is making sure people are not working while affected by drugs or alcohol.\r\n

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When Can Testing Happen?

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\r\n An employer can ask an employee to take a drug or alcohol test if there is a reasonable concern that the employee may be under the influence while at work. This is especially common in safety sensitive roles, such as driving, operating machinery, or working in hazardous environments.\r\n

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\r\n Any testing must follow the company\u2019s drug and alcohol policy.\r\n

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Can an Employee Refuse a Test?

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\r\n An employee can refuse to take a drug or alcohol test. However, refusing a reasonable request may lead to disciplinary action, depending on workplace rules and safety policies.\r\n

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How Are Drug and Alcohol Tests Done?

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\r\n There are two common types of workplace drug and alcohol testing.\r\n

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    \r\n
  • \r\n Saliva tests are used to check if someone may be affected at work. They help determine whether an employee is fit for duty at that time.\r\n
  • \r\n
  • \r\n Urine tests detect drugs that stay in the body longer and may show drug use outside of work hours.\r\n
  • \r\n
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\r\n Only one test method can be used at a time. All samples are sent to a laboratory for confirmation.\r\n

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Creating a Drug and Alcohol Free Workplace

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\r\n Clear rules about drugs and alcohol at work help prevent confusion and improve safety. Employees should understand what is allowed, what is prohibited, and how often testing may occur.\r\n

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\r\n A simple and well explained policy helps protect both workers and employers while promoting a safer workplace.\r\n

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Employers have a duty to keep workplaces safe. One way they do this is by preventing employees from working under the influence of drugs or alcohol. This guide explains when testing is allowed, how it works, and what employees should know.

", "cta_text": null, "cta_url": null, "menu_title": null, "section_title": null, "embedded_page": "0", "resource_page": "0", "show_header": "0", "require_subscription": "0", "show_menu_title": "0", "image_url": null, "featured": null, "banner": null, "color": null, "date_created": "Jan 5, 2026", "parentSlug": null, "grandparentSlug": null, "url": "featured-articles/when-can-employers-test-workers-for-drugs-or-alcohol", "parentTitle": "Featured Articles", "title": "When Can Employers Test Workers for Drugs or Alcohol?" }, { "pageID": null, "pageTitle": "Protective wear for eyesight ", "pageSlug": "protective-wear-for-eyesight", "headline": null, "isRoot": "1", "pageCont": "

Experts believe that 90% of eye injuries could have been prevented with the correct eye protection measures in place.

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The Eye is a very sensitive body part and an injury to it can cause lingering, permanent vision damage, which has the potential to disable a worker for life. No injury to the eye can be considered as minor cause it can lead to long-term problems and suffering, like recurrent and painful corneal erosion from a minimal scratch caused by sawdust, cement or drywall.

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There are two Major reasons that cause Workers to experience eye injuries while at work

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  1. They were not wearing eye protection.
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  3. They were wearing the wrong kind of protection for the job.
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According to OSHA 2007:

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    \r\n
  1. Every employer shall provide suitable goggles or effective screens to protect the eyes of person employed The Occupational Safety and Health Act, 2007 92 engaged in any of the processes specified in the Eighth Schedule. 
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  3. Every employer shall ensure that where in any workplace electric arc welding is carried on, effective provision is made, by screening or otherwise, to prevent employees, other than employees engaged in the welding process, being exposed to the electric arc flash.
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When the following potential eye hazards are present at a work place then it is important to have Protective eye wear: 

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  • Projectiles (dust, concrete, metal, wood and other particles)
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  • Chemicals (splashes and fumes)
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  • Radiation (especially visible light, ultraviolet radiation, heat or infrared radiation, and lasers)
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  • Blood borne pathogens (hepatitis or HIV) from blood and body fluids
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Occupations with a high risk for eye injuries include:

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  • construction
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  • manufacturing
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  • mining
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  • carpentry
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  • auto repair
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  • plumbing
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  • welding
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  • maintenance
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  • electrical work
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The Hazards at your work place will determine the type of safety eye protection you should wear:

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  • If you are working in an area that has particles, flying objects or dust, you must at least wear safety glasses with side protection (side shields).
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  • If you are working with chemicals, you must wear goggles.
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  • If you are working near hazardous radiation (welding, lasers or fiber optics) you must use special-purpose safety glasses, goggles, face shields or helmets designed for that task.
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Know the requirements for your work environment. Side shields placed on your conventional (dress) glasses do not provide enough protection to meet the OSHA requirement for many work environments.

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As an employer it is your responsibility to make sure the work place is utmost safe. Below are some of the measures that you can take.

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  • Conducting an eye hazard assessment of the workplace
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  • Removing or reducing eye hazards where possible
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  • Providing appropriate safety eyewear and requiring employees to wear it
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Employees can also play a role in safeguarding their eyes from injury by doing the following:

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1. Know the eye safety dangers at your work.

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2. Eliminate hazards before starting work by using machine guards, work screens or other engineering controls.

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3. Use proper eye protection.

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4. Keep your safety eyewear in good condition and have it replaced if it becomes damaged.

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Selection of protective eyewear appropriate for a given task should be made based on a hazard assessment of each activity. Types of eye protection include:

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Nonprescription and prescription safety glasses. Although safety glasses may look like normal dress eyewear, they are designed to provide significantly more eye protection. The lenses and frames are much stronger than regular eyeglasses. Safety glasses must meet standards of the American National Standards Institute (ANSI). Look for the Z87 mark on the lens or frame. Safety glasses provide eye protection for general working conditions where there may be dust, chips or flying particles. Side shields and wraparound-style safety glasses can provide additional side protection. Safety lenses are available in plastic, polycarbonate and Trivex materials. While all four types must meet or exceed the minimum requirements for protecting your eyes, polycarbonate lenses provide the highest level of protection from impact. 

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Goggles. Goggles provide protection from impact, dust and chemical splash. Like safety glasses, safety goggles are highly impact-resistant. In addition, they provide a secure shield around the entire eye and protect against hazards coming from any direction. Goggles can be worn over prescription glasses and contact lenses.

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Face shields and helmets. Full face shields protect workers exposed to chemicals, heat or blood-borne pathogens. Helmets are used for welding or working with molten materials. Face shields and helmets should not be the only protective eyewear. They need to be used in conjunction with safety glasses or goggles, so the eyes are protected when the shield is lifted. 

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Special protection. Helmets or goggles with special filters to protect the eyes from optical radiation exposure should be used for welding or working with lasers.

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Safety glasses must fit properly to provide adequate protection. Also, eye protection devices must be properly maintained. Scratched and dirty devices reduce vision, because glare and may contribute to accidents.

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Combined with machine guards, screened or divided work stations, and other engineering controls, using the correct protective eyewear can help keep you safe from any type of eye hazard.

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Source: America Optometric Association

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Many workers do not know their rights on injuries sustained at work or employment  related diseases, hence this leads to most of them not being compensated for the money they use to seek medical attention and also some end up being terminated unfairly. 

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According to ILO Social Security (Minimum Standards) Convention, 1952 (No. 102), the contingencies covered under the employment injury benefit include the following accident-at-work or employment-related diseases:

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  • sickness,
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  • temporary incapacity for work resulting from such a condition,
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  • total or partial loss of earning capacity, likely to be permanent, and
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  • The loss of support suffered by dependents as the result of the death of the breadwinner.
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The range of benefits required by Convention No. 102 includes 

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  • necessary medical care,
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  • sickness benefit for the period of incapacity for work,
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  • disability pension in case of loss of earning capacity, and
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  • Survivors' pension in case of death of a breadwinner.
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However, those benefits are only one, if the most visible, of the facets of employment injury protection.

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In Kenya: The Work Injury Benefits Act, No. 15 of 2007, provides for compensation to employees for work related injuries and diseases contracted in the course of their employment and for connected purposes.

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Under the right to compensation (Part III) of Work Injury Benefits Act, an employee who is involved in an accident resulting in the employee's disablement subject to the provisions of this Act is entitled to the benefits provided for under this Act. The liability falls squarely on the employer. To deal with such liabilities an employer is obligated to obtain and maintain an insurance policy, with an insurer approved by the Minister in respect of any liability that the employer may incur under this Act to any of his employees (section 7).

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These laws have been put in place to address the key challenges at work places. It is the responsibility of employers to ensure they provide occupational safety and health of their workers at the work place. 

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In case of work related accident or disease the employer is mandated with ensuring fair, equitable, and effective compensation of workers and access to necessary health care (covering medical and allied care services and goods, including rehabilitation). In the event of death, this responsibility extends to providing compensation to workers' survivors to cover the loss of income suffered as a consequence of an accident or occupational 

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A very low percentage of workers are aware of the above laws on the work Injury benefit Act. Hence so many accidents go unreported. The government needs to step up and educate workers on their rights and procedures that they need to undertake when they get in a work related accident or contract diseases. Hence this will make employers more liable for their employees and provide more conducive working environment. 

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It is the responsibility of employers to ensure that their employees are safe at their work places but this does not mean that the employees do not have roles that their play to make sure that they are safe at their work place.

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According to The Occupational Safety and Health Act, No. 15 of 2007 and revised in 2010, the duties of an employee in safe guarding their own safety include:

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  1. Ensure his own safety and health and that of other persons who may be affected by his acts or omissions at the workplace; 
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  3. Co-operate with his employer or any other person in the discharge of any duty or requirement imposed on the employer or that other person by this Act or any regulation made here under; 
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  5. At all times wear or use any protective equipment or clothing provided by the employer for the purpose of preventing risks to his safety and health; 
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  7. Comply with the safety and health procedures, requirements and instructions given by a person having authority over him for his own or any other person's safety;
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  9. Report to the supervisor, any situation which he has reason to believe would present a hazard and which he cannot correct; 
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  11. Report to his supervisor any accident or injury that arises in the course of or in connection with his work; and 
  12. \r\n
  13. With regard to any duty or requirement imposed on his employer or any other person by or under any other relevant statutory provision, co-operate with the employer or other person to enable that duty or requirement to be performed or complied with.
  14. \r\n
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By following the above guidelines the employees contribute towards their safety and safety of others who are at their work place. Safety comes first and everyone at the work place should strive to make sure that they are safe. 

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", "showContent": "1", "pageDesc": "It is the responsibility of employers to ensure that their employees are safe at their work places", "dateCreated": "Jun 20, 2018 11:45 AM", "date_modified": "2024-10-27 23:12:54", "author": null, "postParent": "585", "isParent": "0", "pageImage": "uploads/images/202011/image_750x_5faba4a3bfed3.jpg", "showImage": "1", "imgThumbnail": "uploads/images/202011/image_750x415_5faba4a3d18bb.jpg", "medium_thumbnail": null, "small_thumbnail": "uploads/images/202011/image_100x75_5faba4a3dcf44.jpg", "xs_thumbnail": null, "active": "1", "showOnNav": null, "pageType": "Blog", "carouselID": null, "template": "2", "icon": null, "featuredPage": "0", "slideImage": null, "slide_image_small": null, "webp_slide_image": null, "webp_slide_image_sm": null, "slideTitle": null, "slideCaption": null, "showCaption": "1", "hasComments": "0", "font_icon": null, "footer_link": "0", "page_video": null, "header_image": null, "menuImage": null, "youtube_playlist": null, "slider_title_color": null, "slider_caption_color": null, "caption_position": null, "slide_overlay": "0", "page_intro": null, "short_intro": null, "cta_text": null, "cta_url": null, "menu_title": null, "section_title": null, "embedded_page": "0", "resource_page": "0", "show_header": "1", "require_subscription": "0", "show_menu_title": "1", "image_url": "", "featured": null, "banner": null, "color": null, "date_created": "Jun 20, 2018", "parentSlug": null, "grandparentSlug": null, "url": "featured-articles/responsibilities-of-employees-on-their-safety-at-work", "parentTitle": "Featured Articles", "title": "Responsibilities of Employees on their safety at work " }, { "pageID": null, "pageTitle": "Towards the urgent Elimination of Hazardous Child Labour", "pageSlug": "towards-the-urgent-elimination-of-hazardous-child-labour", "headline": null, "isRoot": "1", "pageCont": "
On World Day Against Child Labour 2018, the spotlight is on ending hazardous child labour. It is a priority in the wider ILO campaigns against child labour and for safe and healthy work for youth of legal working age \"Generation Safe & Healthy \". 
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About 73 million children are in hazardous work  almost half of the 152 million children aged 5 to 17 still in child labour. These children are toiling in mines and fields, factories and homes, exposed to pesticides and other toxic substances, carrying heavy loads or working long hours. Many suffer lifelong physical and psychological consequences. Their very lives can be at risk. 
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No child under the age of 18 should perform hazardous work as stipulated in the ILO's Conventions on child labour, namely the Minimum Age Convention, 1973 (No. 138)  and the Worst Forms of Child Labour Convention, 1999 (No. 182) . They require governments, in consultation with the social partners, to establish and enforce a national list of hazardous work prohibited for children. Ratification of these Conventions by 171 and 181 ILO member States respectively - close to universal ratification - reflects a commitment to end child labour in all its forms. It is time to step up action. 
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A new ILO report, Towards the Urgent Elimination of Hazardous Child Labour , finds that certain occupational hazards, including exposure to psychological stress and to commonly-used chemicals, are even more serious for children than previously thought. 
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Another key finding is that adolescence, as a period of physical maturation, may start earlier and last into the mid-twenties. Within this extended period of growth, children (and young adults), face a range of vulnerabilities that require responses in law and practice. 
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The report outlines the crucial and mutual link between education and health: lack of education increases the risk of negative health outcomes from work and conversely, quality education has positive and protective effects on health. 
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Although the overall number of children in hazardous work has decreased over the past years, progress has been limited to older children in hazardous work. Between 2012 and 2016, there was almost no reduction in the number of children aged 5 to 11 in child labour, and the number of these most vulnerable, youngest children in hazardous work actually increased. This is unacceptable. 
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The 2030 Sustainable Development Agenda  reaffirms the urgency of eliminating the worst forms of child labour, which includes hazardous work, the need to promote safe and secure working environments for all workers, and sets the target of ending all forms of child labour by 2025. If we are to keep the solemn promises we have made to the world's children, we must, once and for all, \"turn off the tap' and stop children from entering child labour in the first place many of whom, especially in agriculture, commonly start when they are six, seven or eight years old. 
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Join us on this World Day in committing to urgent action to combat hazardous child labour and to accelerate progress towards ending all child labour by 2025! 
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As you walk or drive across the busy street of Nairobi it is not a wonder that you come across children who are hawking sweets and ground nuts persuading you to buy from them, if you gain interest and have a chat with this kids they will explain to you that their parents or guardians expect them to assist in getting the extra coin to assist in their household expenses. 

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Away from the big cities and into the villages you will find children in coffee, flower and tea farms, and also quarries some who have been forced to leave school and others who are trying to multi task in going to school and also engaging in work. This affects their concentration and hence affecting their performance in school. They also miss out on engaging in children activities. 

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According to ILO Child Labour is work that deprives children of their childhood, their potential and their dignity, and that is harmful to physical and mental development. It is important to understand where we draw the line between child labour and children engaging in chores at home. Engaging in chores contributes to children's development and to the welfare of their families; it provides them with skills, attitudes and experience, and helps to prepare them to be useful and productive members of society during their adult life.

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According to surveys, child labour is still rife and rampant in Kenya today. This could be attributed to many factors not limited to poverty, ignorance, cultural practices and exploitation.  In the world's poorest countries, around one in four children are engaged in work that is potentially harmful to their health. Sub-Saharan Africa has the largest proportion of child labourers (29 per cent of children aged five to 17) and is considered detrimental to their health and development.

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The law under the Employment Act, 2007, and the Children Act, defines a child in Kenya as a person below the age of 18 years. The Employment Act, Part VII provides for protection of children including protection from the worst forms of child labour. 

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In section 58 and 59, the minimum age for employment in an industrial undertaking is 16, unless he/she is an apprentice under the Industrial Training Act (Cap. 237, Laws of Kenya). The law also puts a time limit for a child in an industrial undertaking to between 6.30am to 6.30pm.

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The Sustainable Development Goals (SDGs), adopted by world leaders in 2015, include a renewed global commitment to ending child labour by 2025.  

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Kenya has made major progress toward achieving this goal by ratifying most key international conventions concerning child labour, including Minimum Age, Worst Forms of Child Labour, Optional Protocol on Armed Conflict, and Palermo Protocol on Trafficking in Persons.

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The country must now also ratify the UN Convention of the Rights of the Child Optional Protocol on the Sale of Children, Child Prostitution and Child Pornography.

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